Chuck Metals is your go-to manufacturer and supplier of Permalloy Bars and Rods right here in Singapore, Pulau Ujong. They offer top-notch nickel–iron alloy products that are celebrated for their remarkable magnetic properties. Permalloy, which boasts a high nickel content, is well-known for its impressive magnetic permeability and low coercivity, making it a perfect fit for electromagnetic and signal-processing tasks. Chuck Metals is committed to precision manufacturing, strict adherence to global standards, and timely delivery, all tailored to meet the needs of the electronics, telecommunications, and instrumentation sectors.
Typically, Permalloy is made up of about 80% nickel and 20% iron, along with trace elements that boost its stability and performance. This unique blend results in extremely high initial and maximum permeability, low core loss, and outstanding performance in both alternating current (AC) and direct current (DC) magnetic fields. On the mechanical side, it offers good workability and moderate strength, and it can be cold-worked or heat-treated to achieve the desired properties without sacrificing its magnetic efficiency.
| Standards : | — |
| Thickness : | Range from .008″ to .0125″ |
| Hardness : | Soft, Hard, Half Hard, Quarter Hard, Spring Hard etc. |
| Form : | Bar |
| Tungsten Grades | HA 190 / HA 1925 / HA 195 / HE 390 / HE 3925 / HE 395 / HE 397 |
| C | P | S | Mn | Si | Ni | Cr | Co | Mo | Cu | Fe | |
| 1J46 | ≤0.03 | ≤0.02 | ≤0.02 | 0.6-1.1 | 0.15-0.30 | 45-46.5 | – | – | – | ≤0.2 | Balance |
| 1J50 | ≤0.03 | ≤0.02 | ≤0.02 | 0.3-0.6 | 0.15-0.30 | 49-50.5 | – | – | – | ≤0.2 | Balance |
| 1J79 | ≤0.03 | ≤0.02 | ≤0.02 | 0.6-1.1 | 0.30-0.50 | 78.5-81.5 | – | – | 3.8-4.1 | ≤0.2 | Balance |
| 1J85 | ≤0.03 | ≤0.02 | ≤0.02 | 0.3-0.6 | 0.15-0.30 | 79-81 | – | – | 4.8-5.2 | ≤0.2 | Balance |
| Grade | Resisitivity (μΩ•m) | Desinty (g/cm3) | CuriePoint℃ | HighSaturatedmagneto-strictioncoefficient λθ/10-6 | Brinellhardness HBS | σbTensile Strength MPa | σsYieldStrength MPa | Elongation (%)δ | ||||
| unan- nealed | an- nealed | unan- nealed | an- nealed | unan- nealed | an- nealed | unan- nealed | an- nealed | |||||
| 1J46 | 0.45 | 8.2 | 400 | 25 | 170 | 130 | 735 | 735 | 3 | |||
| 1J50 | 0.45 | 8.2 | 500 | 25 | 170 | 130 | 785 | 450 | 685 | 150 | 3 | 37 |
| 1J79 | 0.55 | 8.6 | 450 | 2 | 210 | 120 | 1030 | 560 | 980 | 150 | 3 | 50 |
| 1J85 | 0.56 | 8.75 | 400 | 0.5 | – | – | – | – | – | – | – | – |
Permalloy bars are generally not highly susceptible to galvanic corrosion, as they have good resistance to corrosion. However, when in contact with dissimilar metals, galvanic corrosion may still occur under certain conditions.
Yes, Permalloy bars can be welded, but due to their high nickel content, specialized welding techniques, such as TIG or laser welding, and proper precautions are necessary to maintain magnetic properties.
Permalloy rods are available in various sizes, typically ranging from 1/16" to 4" in diameter. Common finishes include bright, polished, or cold-drawn finishes, depending on the application requirements.
These bars and rods find their way into transformer cores, magnetic shielding, inductors, sensors, tape heads, and various electronic components that require high sensitivity and minimal energy loss. Thanks to its exceptional magnetic characteristics and dependable performance, Permalloy is a crucial material for high-precision electronic and electromagnetic applications.
We provide products that come with both mill test certificates and third-party test certificates, ensuring the highest standards of quality and compliance.
Chuck Metals is a leading manufacturer, supplier, and exporter of high-quality bars, rods, and forgings, catering to various industries in Singapore, Singapore
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