Incoloy 825 Forgings

Chuck Metals stands out as a top manufacturer and supplier in Singapore, specifically on Pulau Ujong, where they offer high-quality Incoloy 825 Forgings. These forgings are celebrated for their remarkable corrosion resistance, making them perfect for a variety of tough environments. Crafted from a nickel–iron–chromium alloy with added molybdenum, copper, and titanium, they are designed to perform exceptionally well against both oxidizing and reducing media. Chuck Metals prides itself on precision craftsmanship, strict adherence to international standards, and a range of shapes and sizes, which makes Incoloy 825 Forgings a go-to choice for demanding sectors like chemical processing, oil & gas, marine, and pollution control equipment.

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Incoloy 825 Hot Forging

Incoloy 825 Open Die Forging

Incoloy 825 Closed Die Forging

Table of Contents

What is Incoloy 825 Forgings?

Incoloy 825 Forgings are composed of nickel (38–46%), iron (the balance), chromium (19.5–23.5%), molybdenum (2.5–3.5%), copper (1.5–3%), and titanium (0.6–1.2%). They boast a tensile strength of around 550 MPa and a yield strength of 220 MPa, along with excellent ductility, ensuring they maintain their mechanical stability across a wide temperature range. The unique chemistry of this alloy provides strong resistance to sulfuric and phosphoric acids, seawater, and stress-corrosion cracking.

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Forgings

Incoloy 825 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 825 Forgings

Grade C Mn Si S Al Ti Fe Ni Cr
Incoloy 825 0.10 max 0.50 max 0.50 max 0.015 max 0.40 max 0.40 max 5.0 max 58.0 min 20.0 – 23.0

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Why Chuck Metals?

Packaging

Incoloy 825 Forgings Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
8.4 g/cm3 1350 °C (2460 °F) Psi – 1,35,000 , MPa -930 Psi – 75,000 , MPa – 517 42.5 %

Incoloy 825 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST OR
Alloy 825 N08825 2.4858 NC22DNB4M NiCr22Mo9Nb NCF 825 NA 21 ЭП703 ЭИ602

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Incoloy 825 Forgings Types

DIN 2.4858 Incoloy Upset Forging
Incoloy 825 Impression Die Drop Forging
Incoloy Alloy 825 Machined Hot Forgings
Incoloy Alloy 825 Press Forging
Incoloy 825 Compression Forging
ASME SB564 Incoloy 825 Forgings

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Frequently Asked Questions (FAQ)

To determine if Incoloy 825 Forgings meet your needs, assess your application's requirements for corrosion resistance, strength, and temperature tolerance. Consult product specifications and industry standards to ensure compatibility with your operational environment.

The forging process for Incoloy 825 typically takes several hours to days, depending on the size, complexity, and specific requirements of the component. Additional time may be needed for heat treatment and quality inspections.

Yes, Incoloy 825 can be forged into custom shapes due to its excellent workability and adaptability. Skilled forging techniques and precise tooling ensure it meets specific design and application requirements.

Incoloy 825 Forgings Uses

These forgings find extensive use in acid production plants, heat exchangers, chemical tanks, oilfield piping, marine hardware, pickling equipment, and pollution control systems. Their durability in both oxidizing and reducing environments guarantees long-lasting performance, making them a preferred option for critical applications in challenging industrial settings.

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